Weld bead modeling and process optimization in Hybrid Layered Manufacturing

S, Suryakumar and Karunakaran, K P and Bernard, A and Chandrasekhar, U and Raghavender, N and Sharma, D (2011) Weld bead modeling and process optimization in Hybrid Layered Manufacturing. Computer-Aided Design, 43 (4). pp. 331-344. ISSN 0010-4485

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Hybrid Layered Manufacturing is a Rapid Manufacturing process in which the metallic object is built in layers using weld deposition. Each layer built through overlapping beads is face milled to remove the scales and scallops and ensure Z-accuracy. The formations of single beads and overlapping multiple beads are modeled in this paper. While the individual bead's geometry is influenced by the size of the filler wire and the speeds of the wire and torch, the step over increment between the consecutive beads additionally comes into the picture for the multiple bead deposition. These models were validated experimentally. They are useful not only to predict the bead's shape but also to optimize the three process parameters.

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IITH Creators:
IITH CreatorsORCiD
Simhambhatla, Suryakumarhttp://orcid.org/0000-0001-6015-7593
Item Type: Article
Uncontrolled Keywords: CNC machining; Gas metal arc welding; Rapid manufacturing; Rapid prototyping
Subjects: Materials Engineering > Materials engineering
Divisions: Department of Physics
Depositing User: Team Library
Date Deposited: 07 Nov 2014 05:31
Last Modified: 31 May 2022 10:21
URI: http://raiith.iith.ac.in/id/eprint/636
Publisher URL: https://doi.org/10.1016/j.cad.2011.01.006
OA policy: http://www.sherpa.ac.uk/romeo/issn/0010-4485/
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